Robots Set Their Sights On a New Job: Sewing Blue Jeans

'Almost all clothing is made by hand due to robots' inability to handle limp fabrics,' writes Slashdot reader jonzornow. 'A new approach avoids these issues by temporarily stiffening fabric. A robotic system developed to use this technique is now heading to its first factory for testing.' Reuters reports: Work at Siemens grew out of efforts to create software to guide robots that could handle all types of flexible materials, such as thin wire cables, said [Eugen Solowjow, who heads a project at a Siemens lab in San Francisco that has worked on automating apparel manufacturing since 2018.], adding that they soon realized one of the ripest targets was clothing. The global apparel market is estimated to be worth $1.52 trillion, according to independent data platform Statista. Siemens worked with the Advanced Robotics for Manufacturing Institute in Pittsburgh, created in 2017 and funded by the Department of Defense to help old-line manufacturers find ways to use the new technology. They identified a San Francisco startup with a promising approach to the floppy fabric problem. Rather than teach robots how to handle cloth, the startup, Sewbo Inc., stiffens the fabric with chemicals so it can be handled more like a car bumper during production. Once complete, the finished garment is washed to remove the stiffening agent.

'Pretty much every piece of denim is washed after it's made anyway, so this fits into the existing production system,' said Zornow, Sewbo's inventor. This research effort eventually grew to include several clothing companies, including Levi's and Bluewater Defense LLC, a small U.S.-based maker of military uniforms. They received $1.5 million in grants from the Pittsburgh robotics institute to experiment with the technique. Sanjeev Bahl, who opened a small jeans factory in downtown Los Angeles two years ago called Saitex, has studied the Sewbo machines and is preparing to install his first experimental machine. Leading the way through his factory in September, he pointed to workers hunched over old-style machines and said many of these tasks are ripe for the new process. 'If it works,' he said, 'I think there's no reason not to have large-scale (jeans) manufacturing here in the U.S. again.'

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