A New Method To Produce Steel Could Cut 5 Percent of CO2 Emissions

An anonymous reader shares an excerpt from a report via MIT Technology Review: A lumpy disc of dark-gray steel covers a bench in the lab space of Boston Metal, an MIT spinout located a half-hour north of its namesake city. It's the company's first batch of the high-strength alloy, created using a novel approach to metal processing. Instead of the blast furnace employed in steelmaking for centuries, Boston Metal has developed something closer to a battery. Specifically, it's what's known as an electrolytic cell, which uses electricity -- rather than carbon -- to process raw iron ore.

If the technology works at scale as cheaply as the founders hope, it could offer a clear path to cutting greenhouse-gas emissions from one of the hardest-to-clean sectors of the global economy, and the single biggest industrial source of climate pollution. After working on the idea for the last six years, the nine-person company is shifting into its next phase. If it closes a pending funding round, the startup plans to build a large demonstration facility and develop an industrial-scale cell for steel production. The process to produce steel results in around 1.7 gigatons of carbon dioxide being pumped into the atmosphere annually, 'adding up to around 5 percent of global carbon dioxide emissions, according to a recent paper in Science,' MIT Technology Review reports.

The electrolytic cell that Boston Metal developed was realized after it was proposed to be used to extract oxygen from the moon's surface. 'The by-product was molten metal,' the report says. 'But producing something like steel would require an anode made from cheap materials that wouldn't corrode under high temperatures or readily react with iron oxide. In 2013, [MIT chemist] Sadoway and MIT metallurgy researcher Antoine Allanore published a paper in Nature concluding that anodes made from chromium-based alloys might check all those boxes.'

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